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Home Improvement

How To Apply Flakes To Epoxy Flooring

Today, epoxy flooring is in trend for furnishing the floors of commercial and residential areas. It is greatly an aesthetic material because of its versatility and different design, patterns, and colors. Additionally, the floors can withstand heavyweight as well as foot traffic. 

There are several service providers of epoxy floors in Melbourne delivering affordable and appealing floorings. Moreover, if you want the attractive appearance of the interior flooring, introduce the flake flooring to your place. Its installation utilizes dry flakes of paint, metal, vinyl, and base coatings, creating a smooth, durable and polychromatic finishing. 

So, if planning to install the epoxy flake flooring in your house, offices, or any place, you need to know about its application process. Through this article, we are guiding how the floors can be installed perfectly. 

Application Process Of Epoxy Flake Flooring

Get-Ready The Concrete 

It is the most significant step for the installation of flake flooring. Prepare all the aggregates properly so that they adhere perfectly to epoxy products such as coatings, primer, chips. 

However, without the right preparation, the installation of the flooring could fail, and repairing it would end up on a costly expense. In addition, leave the concrete for 30 days to release the internal moisture. 

Now label the concrete by the process of diamond grinding. It is a dirt-free method because the grinder has a dust accumulation machine that collects the dirt completely. Labeling the surface will rejuvenate the smoothness of the floor that is necessary before coating. 

Turn the machine on and sway it in a side-by-side motion to level out the entire concrete. Make sure to maintain the grinder in this motion so that the circular curls and little spots would not form on the surface. 

Furthermore, fill all crevices, gaps, and defects in the concrete using an epoxy patching material. Use a crack chaser blade to broaden the crack opening. It will even out the edges of the crevice, making it more effortless to fill. 

Moreover, if there is an overflow of the material, utilize the putty knife or blade to graze and disperse the excess. In addition, ensure to make the surface slightly rough as it will create a mechanical adhesion between the epoxy and the concrete.  

Cleaning Of The Floor

Before applying the primer, make sure there is no left residue. Therefore, after preparing the concrete, remove all the dirt. If there are dust particles present on concrete they will trap under the coat which can weaken the adherence of epoxy floors and concrete. 

With less dust on the concrete surface, there requires less primer. So, utilize industrial vacuums to remove the dirt as it can even take off the minute particles.

Apply The Primer On Concrete Surface

The most useful step is applying the primer which binds the epoxy floors and decorative flakes properly with the concrete. You can use Epoxy HP or Polyaspartic 85.

Apply a layer of pure primer before the primary broadcast coat if you find the floor surface is porous and has some imperfections. It will assure the maximum sticking to the prepared concrete.

The application of primer avoids the formation of bubbles and pinholes in the final epoxy coats giving the flooring a longer life. Make sure there is proper ventilation in a specific space.  

With the help of the mixing bucket, drill, and paddlewheel mixer, mix the accurate amount of hardener to the epoxy coating. Once the products get mixed very well, start the application of coating immediately. If the area is small, start applying it in sections. Be careful to blend the products sufficiently to cover the particular space. 

Additionally, be mindful to make the mixture that can be spread within 30 minutes. Furthermore, ensure the products have been brought out at room temperature. 

Taking into consideration, if you are utilizing the Epoxy HP, don’t allow mixed products to be in the mixing bucket for more than 10 minutes. It is because the material might start getting very hot and gel-like which needs to be discarded. 

On the other hand, if you are using Polyaspartic 85, make the accurate sets that can be spread within 15-20 minutes. Disperse the material with the help of a squeegee and then backroll using a roller helping to get rid of squeegee lines. Do not force the roller as it can spread the material all around

While performing the following steps, make sure to wear the spike sandals. If you stroll through the wet floor, it will create a mess.

Distribution Of The Flakes

Once the primer gets dry, start the distribution of flakes. The best practice to start the process is by putting various flakes in a clean bucket, taking a few chips, and tossing them up in the air. It is most suitable to pitch them upwards so that they can scatter more uniformly over the surface. Tossing the fragments downwards may result in gathering upon small patches.

Additionally, take this into consideration, wear spiked sandals for stepping on the concrete surface as it is a very important step. 

Graze The Flakes

Before grazing the flakes, make sure to remove the ones which are projecting out irregularly. You need to move up the loose flakes which do not get stuck to the floor. Then with the help of an electric broom, clear them up on one side. 

Once it is done, slide the floor scraper over the whole area of the floor to knock out the flakes peeking out into the air. Clean the surface again using the vacuum cleaner to get rid of broken pieces. In this process, there is no need for spike sandals for strolling on the concrete surface. 

The whole process of how you outspread all the flakes will determine the absolute appearance of the floor. Once the complete area is finished, just wait for 1 day to get the primer dry entirely. Afterward, sweep off all the left loose flakes using a broom.  

Seal The Floor With Topcoat

The final step is to seal the epoxy floors using a topcoat of Urethane or Polyaspartic 85. A single layer of topcoat will make the chip more presenting. So, apply the second coat to reduce it. Blend the proper amount of product and roll it out on the surface. With the help of a flat blade squeegee, drag out material in and out, outspreading it properly.

Now, back roll the topcoat using a roller to smooth the epoxy floors and make it free from any imperfections. Moreover, you can further add another layer if preferred. In addition, taking into account, stroll over the floor using spike sandals.

Walk on the epoxy floors after four hours and avoid the use of any heavy pieces of furniture for seven days. Furthermore, you can add materials such as anti-slip aggregates like aluminum oxide powder to the topcoat for creating a less slippery surface. The application of these substrates is specifically important because the chance of slipping in this step is more. So, to avoid any kind of physical injuries, it is an essential measure.


Flake epoxy floors are one of the most suitable flooring choices for residential and commercial applications. Taking into consideration the following steps mentioned above will present both aesthetic and durability to your floors. 

Thus, with the use of good-quality primers, chips, and sealants, the application of flakes to your epoxy flooring can be accomplished

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